Ensure supply continuity and avoid trips of your residual current protection

Circutor | 7 de April de 2024

The correct installation of residual current protection devices provides protection to both people and to the loads in your installation. Leak monitoring also helps detect insulation failures in conductors and loads. This type of fault can also jeopardize the continuity of supply to the installation, resulting in service outages and considerably higher operating costs.

As a result, installing residual current protection relays ensures service continuity in your installation, avoiding drops in productivity rates and economic losses due to service outages.

Why nuisance trips occur and what to do to avoid them

A protection relay must obviously trip when there is a leakage current to ground that can put people, loads or the installation itself at risk.

Many of the RCD trips in facilities are the result of the new technologies that are present in the connected loads. Many of them currently rely on power electronics for their control, which improve their performance but create a series of problems in the installation.

Loads such as variable-speed drives, solar inverters or electric vehicle chargers are some examples of this type of technology. This type of load has to be connected through EMI filters so as not to couple electrical noise to the installation, which could hamper its operation.

However, simply by virtue of being connected, they generate earth leakage (they have integrated capacitors connected to ground), which increases as the voltage in the installation goes up, and even in the presence of voltage harmonics, which can cause nuisance trips of RCDs.

RCDs must thus be designed to avoid nuisance trips caused by the normal operation of loads, and even by other transitory phenomena that occur when loads are connected or disconnected.

The CBS-40A and CBS-400A protection units have an ultra-immunized system that prevents trips below 85% of their rating, so if we have a high level of leakage caused by EMI filters, we will have a better performance margin without trips at non-hazardous levels.

Maximum protection, minimum space


CBS-40A / CBS-400A

Residual current protection and monitoring units

The CBS-40A and CBS-400A units are the perfect solutions for protecting up to 4 loads or circuits, completely independently, guaranteeing the best service continuity thanks to all the features offered by the ultra-immunized system.

This solution is ideal for protection panels where there is more than one load or line to be protected, offering a reduction in both size and cost.

Ideal for preventive maintenance, with local or remote display, and offering high immunity against transients and harmonics.

› 4 individual channels in a single device
› Type-A residual current protection
› Ultra-immunized system
› Saves cost and space

Discover why ultra-immunized RCDs are designed to avoid nuisance trips

Devices without ultra-immunized systems can trip due to a leakage that is 50% above their rating, as required by the regulation on RCDs, which can cause a trip with a leakage current that is much lower than the trip limit.

The CBS residual current protection units have an ultra-immunized system to better guarantee continuity of supply in the installation.

Trip margin set to 85% of the leakage value

Disparo

Tripping range between 85%-100% of sensitivity.
A differential can trip above 50% of its rating (IEC 60947-2-M). Ultra-immunised devices ensure tripping from 85%, they only trip when necessary.

Devices without ultra-immunized systems can trip due to a leakage that is 50% above their rating, as required by the regulation on RCDs, which can cause a trip with a leakage current that is much lower than the trip limit.

Suppose we are protecting a channel or a shunt line and we install a differential relay with a sensitivity of 300 mA. If we don't use a relay with an ultra-immunized system, it is possible for the combined earth leakage current to be below 300 mA and for the device to trip as low as 150 mA, a threshold that is well below 300 mA, the value at which a current starts posing a danger to people.

Therefore, there is a real leak that is not dangerous to people or to the installation that is causing the RCD to trip, causing service outages and raising the indirect costs of the installation.

To prevent this effect, we suggest installing ultra-immunized RCDs that are guaranteed not to trip below 85% of the circuit breaker's rating. In other words, continuing with the example above, these devices will only trip with currents above 250 mA, without ever exceeding the 300 mA required by the protection system, and bringing the trip value as close as possible to the actual rating of the RCD.

It can trip!

Does not trip up to 250 mA

Harmonic filtering (high-frequency leaks)

Frecuencia

Filtering of high-frequency leaks. Filters the leakage current with frequencies above 50/60 Hz to avoid trips caused by harmonics..

Ultra-immunized RCDs offer a better frequency response because they filter out all leaks whose frequency exceeds 50/60 Hz. High-frequency currents can affect the measurement of toroidal transformers, causing erroneous readings and nuisance trips.

As a result, by "making them invisible" to harmonic currents, we guarantee supply continuity by triggering only with actual leakage values at 50 or 60 Hz.

Immunity against transients in the grid

Transitorios

Más inmunidad a los transitorios de la red
hasta 3 kA para impulsos 8/20 μs.
Evita disparos intempestivos ante fenómenos meteorológicos o transitorios causados por la red de distribución.

Ultra-immunized RCDs are not affected by transient disturbances that may appear in electrical installations, such as those associated with environmental factors, like lightning strikes, or those created when connecting or disconnecting loads - whether inductive or capacitive - to/from the installation.

It is common for the distribution grid to be affected by external phenomena such as lightning strikes, which cause fleeting or transient surges that dissipate very quickly. These disturbances can affect RCDs, which are not designed to deal with this kind of signal and can thus cause a nuisance trip.

Because of this, an ultra-immunized system ensures continuity of supply by not affecting the installed RCDs when a transient of up to 3 kA and lasting 8/20 μs occurs.

Easier to interpret

The CBS-40A/400A residual current protection relay unit makes it even easier to interpret its readings than its predecessor, the CBS-4.

Its backlit screen changes colour depending on the device's status to identify the status of each of the 4 lines being measured at a glance, showing values in red when any of the 4 available relays trips due to leakage accumulation; in yellow when the leakage level exceeds the pre-alarm limit; in blue when in programming mode, and in white when it is monitoring with no alarms.

The pre-alarm level is fully adjustable and can be set to a value from 20% to 100% of the adjusted trip point sensitivity, so that preventive maintenance can be carried out during a scheduled outage before the trip point is reached.

Settings

Rest

Pre-alarm

Alarm

Preventive maintenance

Both units feature a pre-alarm via the display and relay, meaning before the alarm level is reached, it allows preventive maintenance to be carried out, and it also offers an event log that can be analysed to aid in troubleshooting.

Saves space in the electrical panel

Manage accumulated leaks in the main electrical panel, in sub-panels, or analyse those produced directly in the loads.

This is made possible by a wide range of WGC protection transformers with cross-sections from 20 mm to 500x200 mm.

Monitor your leaks with the CBS-400A

The CBS-400A has an RS-485 channel to communicate with your Scada system via the Modbus RTU protocol. Remotely view the leakage current in your RCD to get ahead of any problem, creating alarms before the device trips to avoid indirect costs due to tripping lines or loads.

Where should the CBS units be installed?

The CBS-40A / CBS-400A relays are the most complete type-A protection to guarantee the safety of people and ensure continuity of supply in electrical installations. Their ultra-immunized system guarantees that a trip will only occur when it is absolutely necessary, avoiding financial losses due to unwanted trips.

Industrial sector

Telecommunications Sector

Infrastructures

Services Sector

Wide range of leakage currents

The CBS-40A/400A units can manage accumulated leaks in the main electrical panel, in sub-panels, or analyse those produced directly in the loads.

This is made possible by a wide range of WGC protection transformers with cross-sections from 20 mm to 500x200 mm.

Installation without no service interruption

For installations that can't be taken offline, the CBS-40A/400A units offer a wide range of TP-WGC split-core transformers. This solution can be installed without having to schedule a service outage of the installation.

Get more information on our residual current protection transformers:

WRITTEN BY CIRCUTOR

SHARE THIS ARTICLE

NEWSLETTER